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    5-Axis Profiler

    There isn't a commercial aircraft flying that hasn't been touched by a MAG Profiler! These multi-spindle, multi-axis contour milling machines apply decades of 5-axis experience from an extensive world-wide installed base. Offered in three models, these large vertical profilers deliver heavy-duty and lasting performance in a wide range of applications. With over 450 profilers in the field, MAG has delivered more profilers than all of our multi-spindle competitors combined.

    Available models:

    • High Performance (HP) Profiler - for aluminum processing
    • Wide-Range Profile - for general machining of aluminum, steel, and hard metal
    • Titanium Profiler - designed for heavy-duty titanium machining

    Advantages

    • High-performance or heavy-duty machine platforms
    • Available in rail-type or bed-type configurations
    • Unlimited X-axis to meet individual needs
    • Full 5-axis contouring capabilities
    • Configurations available with up to five spindles
    • Standard Siemens 840D control
    • Designed and built to your specifications

     

     

    Technical Data

    		        
      High Performance Profiler Wide-Range Profiler Ti Profiler  
    Range        
    X 8230 mm 8230 mm 8230 mm  
    Optional X travel 3658 mm expandable increments 3658 mm expandable increments 3658 mm expandable increments  
    Y 2641 mm 3149 mm 3149 mm  
    Z 711 mm 711 mm 711 mm  
    A- and B-axis (travel) 60° deg (±30° deg) 60° deg (±30° deg) 60° deg (±30° deg)  
    Spindle Carrier        
    Number of spindles 3 standard, 5 optional 3 standard, 5 optional 3 standard, 5 optional  
    Minimum centerline 1016 mm 1016 mm 1016 mm  
    Maximum centerline 2540 mm 2032 mm 2032 mm  
    Taper / tooling ANSI 50 HSK100A HSK125A  
    Speed range 100 - 10,000 rpm 40 - 7,000 rpm 40 - 3,500 rpm  
    Power (S1) 75 kW 52 kW 51 kW  
    Torque 155 Nm @5k rpm 1342 Nm 2520 Nm  
    Feed Rates        
    X-axis 15.25 m/min 10.2 m/min 15.25 m/min  
    Y-axis 15.25 m/min 10.2 m/min 10.2 m/min  
    Z-axis 5 m/min 2.5 m/min 5.1 m/min  
    A- and B-axis 450 dpm 300 dpm 300 dpm  
    Control Siemens 840D CNC      

    Applications

    • Aerospace component parts:
    • Ribs and frames
    • Spars and bulkheads
    • All parts from aluminum plate
    • Thin-wall and thin-floor machining
    • Angles and seat tracks
    • Door edge frames
    • Wing skins
    • Window frames and more

    Automation

    • Multi-spindle design for high output machining
    • Multi-gantry designs for increased flexibility and productivity
    • Programmable floor-type tool exchanger for reduced chip-to-chip cycle times

    Options

    • Tool Exchangers located within the workzone – 6 pockets to 40 pockets
    • Chip Handling Systems
    • Flushing Pump & Hose Systems

    Success Stories

    • Repeat customers
    • Aerospace Dynamics
    • Alenia
    • Boeing
    • Bombardier
    • Brek
    • GKN Aerospace
    • McDonnell Douglass
    • Triumph Structures
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