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    U5 Universal Machining Center

    MAG U5 Universal Machining Centers let you tackle large, tough cuts with fewer setups for lowest cost manufacturing. Featuring five-axis/five-side machining and automatic head changing capability, the U5 delivers high efficiency machining and reduced work-in-process to avoid refixturing and unnecessary set-ups for greater part accuracies.  Highly configurable to meet application needs, the U5 delivers universal large part processing ready-for-anything capability.

    Available models:

    • U5 1000 Bridge and Rail-type
    • U5 1500 Bridge and Rail-type
    • U5 1500DR Bridge and Rail-type
    • U5 3000 Bridge and Rail-type

    Advantages

    • Heavy-duty large part manufacturing capability
    • Highly rigid construction with heavy-duty box ways for chatter free cutting in hard metals
    • Large X-axis range allows workzone machining for the highest output
    • Highly versatile ‘universal’ design with range to machine large structures requiring deep reach, heavy machining & multiple operations
    • Five-sided / five-axis machining capability for contouring and odd angle machining
    • Automatic head and tool changing capability for increased productivity
    • Bridge-type and Rail-type configurations with extended-travel models

    Technical Data

         
      U5-1000 Bridge U5-1000 Rail U5-1500 Rail
    Range      
    X-axis 4000 mm 4627 mm 4627 mm
    Optional - X NA 3658 mm incr. 3658 mm incr.
    Y-axis -std 2540 mm 2540 mm 3658 mm
    Optional travel - Y NA NA Up to 5m
    Z-axis 1000 mm 1000 mm 1525 mm
    W-axis (optional) NA NA 1000 mm
    Spindles 4800, 6000 4800, 6000 4800, 6000
      15.000 and 24.000 rpm 15.000 and 24.000 rpm 15.000 and 24.000 rpm
    Table size 3500 x 1700 mm Optional Optional
    Load capacity Unlimited Unlimited Unlimited
    Feedrates      
    X- and Y-axis Up to 20 m/min Up to 20 m/min Up to 20 m/min
      Up to 20 m/min Up to 20 m/min Up to 12 m/min
    Control system Siemens 840D Siemens 840D Siemens 840D

    U5-1500DR Dual Ram

    Machine Range


    X-axis

    Unlimited (rail-type)

    Optional - X

    3658 mm incr.

    Y-axis

    2.5 m (8.2 ft) - dual spindle machining

    5 m (16.4 ft) - one spindle machining

    Z-axis

    1.5 m (5 ft)

    W-axis

    1 m (3.2 ft), optional - piggy back Z-axis

    Standard Spindles

    Vertical, Horizontal and 5-axis Heads

    Power

    30 kW (40 hp)

    Torque

    850 Nm (630 lb-ft)

    Speed

    6000 rpm

    High Torque Spindles

    Vertical and Horizontal Heads

    Power

    52 kW (70 hp)

    Torque

    2400 Nm (1770 lb-ft)

    Speed

    2500 rpm

    Tool Storage

    Chain type- 30 tool pockets per ram

    Control System

    Siemens 840D CNC


    U5-3000 Extended Reach

    Machine Range


    X-axis

    Unlimited (rail-type)

    Optional - X

    3658 mm incr.

    Y-axis

    Up to 6 m (20 ft) -optional

    Z-axis

    3m (10 ft)

    A-axis

    190 deg (+ 100 to -90 deg)

    C-axis

    Continuous 360 deg

    Spindle

    15,000 rpm (20k and 24k rpm optional)

    Power

    30 kW (40.2 hp) continous duty

    Torque

    57 Nm (42 lb-ft) @ 5000 rpm

    Connection

    HSK63A

    Spindle Heads

    Vertical, Horizontal and Custom - optional

    Tool Storage

    Chain type- 60 tool pockets std (80 and 120 optional)

    Control System

    Siemens 840D CNC

    Applications

    • Aerospace
    • Power generation
    • Large prismatic parts
    • Packaging machinery
    • Printing press side frames
    • Machine tools
    • Die/mold
    • Heavy equipment

    Automation

    • Programmable tool changes
    • Programmable spindle head changes

    Options

    • Pallet shuttle (Bridge-type)
    • Work plates
    • B-axis tables
    • Automatic spindle head changer
    • Automatic tool changer
    • Automatic tool storage
    • Spindle-mounted probe
    • Integrated tool calibration laser
    • Chip conveyors
    • Coolant systems
    • Piggy-back W-axis slide for 1 meter (40 in) exteneded Z-axis travel
    • X-axis covers for below floor rail installations
    • And more.

    Success Stories

    • Aerospace Dynamics
    • Caterpillar Inc.
    • China Shipbuilding Trading
    • Dallian International
    • Demmer Corporation
    • Dowding
    • GKN
    • Goodrich Landing Gear
    • Korea Aerospace Ind.
    • Lufkin Industries
    • Shanghai Aircraft
    • Triumph Structures
    • Xian Aircraft Co.
    • And more.