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    HMC Series

    Designed with extensive Six Sigma “Voice of the Customer” input, the HMC 1250 and HMC 1600 meet the needs of today’s manufacturers with speed, rigidity, capacity and versatility.

    Advantages

    • Modular design – select machine features and capabilities based on applications.  Choose from seven different headstocks including high-speed, high-torque, live spindles and tilt spindles.
    • Cast iron construction provides rigidity.    
    • High performance drive and way system provides both superior stiffness and allows fast traverse – 35 to 40 m/min.
    • Large capacity with 2400 and 3000 mm workzone swing.
    • Productive standard features include:  linear scales, high-pressure coolant through the spindle and 4th axis contouring rotary tables.

    Technical Data

    Capacities HMC 1250 HMC 1600
    X-axis travel 2100 mm 2700 mm
    Optional X-axis travel 2700 mm 3300 mm
    Y-axis travel 1500 mm 1800 mm
    Optional Y-axis travel 1800 mm 2100 mm
    Maximum workzone swing 2400 mm 3000 mm
    Maximum workzone height 1750 mm 2050 mm
    Feeds / rapid traverse 40 m/min 35 m/min
    Pallet    
    Pallet size 1250 x 1250 mm 1250 x 1600 mm
    Optional pallets   1600 x 1600 mm
      1600 x 2000 mm  
    Allowable load 5,000 kg 7,000 kg
    Optional load capacity   15,000 kg*
    Number of positions 360 360
         
    * Optional load capacity available on 1600 x 2000 mm pallet only    

    Expanded Tool Storage at Floor Level

    • Large capacity cassette style tool magazine
      >> 150, 200, or 300 Tools
    • Large tool capacity
      >> Max. tool diameter (all pockets full) 125 mm
      >> Max. tool diameter 325 mm
      >> Max. tool length 650 mm
      >> Max. tool weight 40 kg
    • Fast 15 second chip-to-chip tool change time reduces parasitic time
    • Batch load 50-tool cassettes

    Applications

    • The rigidity of MAG horizontal machining centers makes it possible to take heavy cuts.  The video demonstrates a horsepower cut. Click here.
    • Live spindles add reach to machine features inside a part.  In addition, they allow use of attachments such as contouring heads and programmable boring bars which add turning capabilities reducing the number of setups and tooling requirements. Click here.
    • High torque spindles combined with the machine rigidity and MAG tooling easily machine hard metals such as titanium and inconel.
    • Tilt spindles facilitate five-axis machining of large parts.

    Automation

    • The standard HMC Series has a two-pallet shuttle system.  Additional pallets and alternate arrangements are available
    • Attachments may be stored in the tool magazine for quick and easy changeout.  

    Options


    To optimize manufacturing solutions, MAG horizontal machining centers offer choices to match the machine to the application.

    • Seven headstocks available including:  live spindle, tilt spindle, high torque and high speed
    • Travels
    • Contouring heads and programmable boring bars (available on live spindle models only)
    • Large capacity tool magazines
    • Tool and part probes
    • Controls – Siemens or Fanuc
    • Coolant systems
    • Multiple pallet systems

    Success Stories

    The capacity, speed and power of the MAG HMC Series make them a popular choice for the production of large aluminum and titanium Aerospace parts. Job shops are using the HMCs automation to speed small batch processing.  Whatever the industry, the MAG team of application specialists have the experience to develop effective turnkey solutions.

    Read how one Job Shop benefited from the accuracy of a MAG HMC Download the following video to see the action for yourself. Click here.

    Learn how a large HMC from MAG put a railway manufacturer on the fast track.  Click here.
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