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Vertical machining center with fixed table MAG FTV vertical machining centers deliver flexibility, speed, precision and proven productivity. These best-in-class machines are well-equipped with standard features and are offered with X-axis travels up to 5 meters and a full choice of options to meet 4- and 5-axis part processing needs. FTVs incorporate a travelling column that contains all axis motions, allowing pendulum loading in cycle to reduce load/unload times and maximising spindle utilisation. The fixed table accommodates heavier loads with no effect on accuracy – as table droop and roll are eliminated – and provides greater capacity for multiple set-ups or components utilising all of the table. The main advantages: - Large part processing capability
- Fixed table/travelling column design
- Highly rigid and dynamic structure provide precision accuracy
- Choice of tool tapers
- Fast rapid traverse up to 40 m/min
- 3-axis with positioning table options for 4- and 5-axis capabilities with rotary table or tilting/rotary table
The FTV series is the ideal manufacturing solution for these industries:
- Aerospace
- Mold & die
- Medical
- Automotive and truck
- Construction machines and agricultural
- General machining
- Contract machining
Depending on the X-axis range the FTV series is available in the following models: - FTV 1200
- FTV 1800 / FTV 1800+
- FTV 2500 / FTV 2500+
- FTV 3700 / FTV 3700+
- FTV 5000+
Machine bed - With FEM (finite element method) calculated welded steel construction
- Heavily ribbed, extreme rigid and very compact
- Many, especially strong transverse ribs form a box construction for excellent stability and rigidity between table and column construction
Machine table - High-capacity fixed cast table
- For heavy duty machining and big parts
- High productivity and performance by multi use
- Low table option for 4th-axis machining or big parts – Table mounted 150 mm lower to the machine base [option]
- Centre partition for dual load operation [option]
- Thick-walls, heavily ribbed cast column design with excellent damping characteristics
- With FEM (finite element method) calculated and optimised
- Thermosymmetrical build
- Maintenance-free, brushless, digitally controlled three-phase servo motors in completely closed design
- High working and rapid traverse speeds at constant positioning accuracy of axes
- 40 m/min rapid traverse
- High acceleration 3 m/s² (X-axis), 4 m/s² (Y-, Z-axis)
- Backlash-free, pretensioned roller slides
- High rigidity
- Stick-slip free axis movement
- Direct, absolute position measuring system with Heidenhain glass scales in all linear axes
- Choice of tool tapers
- Production-optimised speed variants
- Wide torque spectrum
- With internal coolant supply
- Thermostable build
- Positive air pressure protection against coolant and dirt
- Chain magazine integrated in travelling column
- 48 tool locations at SK 40, 36 tool locations at SK 50
- Fast, direct, pick-up type tool change
- Chain speed 25 m/min
- GE Fanuc 18i MB
- Heidenhain iTNC 530 [option]
- Siemens 840 D pl [option]
- Table splits in two independent work areas
- Dual load operation feature enables to load/unload the machine whilst the machine is working on the opposite side
- No pallet changer necessary
- Table mounted clamping fixtures and 4- or 5-axis units can be used safely on both sides
The work capacity of the FTV machines extends extremely due to mobile 4- and 5-axis units which can be mounted to the present fixed table. Clamping fixtures can be economized since parts can be machined from several positions in one clamping device. - Complete machining in one setup
- High performance and accuracy, because no need to move parts to other fixtures and machines
- Less clamping fixtures
- Lower logistic costs
| Vertikal machining center |
model |
FTV 1200 |
| Working range |
|
|
| X-axis |
mm |
1220 |
| X-axis, (dual station mode) |
mm |
- |
| Y-axis |
mm |
815 |
| Z-axis |
mm |
800 |
| Spindle nose to table |
mm |
120-920 [270-1070] |
| Position measuring system, absolute glass scales |
type |
direct |
| Positioning error A (DIN ISO 230-2) |
mm |
0.010 |
| Machine table |
|
|
| Table size (length) |
mm |
1820 |
| Table size (width) |
mm |
815 |
| Table load max. |
kg |
1800 |
| Table tee slots along the X-axis |
number |
5 |
| Spindle |
|
|
| Speed max. |
rpm |
8000 |
| Power 40% duty (Fanuc) |
kW |
18.5 (22) |
| Torque 40% duty (Fanuc) |
Nm |
176 (177) |
| Tool taper (DIN 69871) |
SK |
40 |
| Tool taper (ANSI) |
ANSI |
40 |
| Spindle |
|
|
| Speed max. |
rpm |
5000 |
| Power 40% duty (Fanuc) |
kW |
42 (37) |
| Torque 40% duty (Fanuc) |
Nm |
642 (610) |
| Tool taper (DIN 69871) |
SK |
50 |
| Tool taper (ANSI) |
ANSI |
50 |
| Feed / Rapid Traverse |
|
|
| Feed range X-, Y-, Z-axis |
mm/min |
0 – 20,000 |
| Rapid traverse X-, Y-, Z-axis |
m/min |
40 |
| Acceleration X-axis |
m/s2 |
3 |
| Acceleration Y-, Z-axis |
m/s2 |
4 |
| Tool Magazin |
|
|
| Tool diameter (maximal) SK 40 / SK 50 |
number |
48 / 36 |
| Tool diameter (maximal) |
mm |
80 (140) / 100 (175) |
| Tool length max. |
mm |
330 / 350 |
| Tool weight max. |
kg |
Aug 15 |
| Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. |
s |
7.5 / 7.5 |
| Machine installation |
|
|
| Space requirements basic machine, L x W x H, approx. |
m |
4.1 x 3.8 x 3.9 |
| Weight approx. |
kg |
15,000 |
| |
|
|
| Subject to alterations |
[...] = option |
|
| Vertikal machining center |
model |
FTV 1800 |
FTV 1800+ |
| Working range |
|
|
|
| X-axis |
mm |
1830 |
1830 |
| X-axis, (dual station mode) |
mm |
2 x 565 |
2 x 565 |
| Y-axis |
mm |
815 |
1005 |
| Z-axis |
mm |
800 |
800 |
| Spindle nose to table |
mm |
120-920 [270-1070] |
120-920 [270-1070] |
| Position measuring system, absolute glass scales |
type |
direct |
direct |
| Positioning error A (DIN ISO 230-2) |
mm |
0.008 |
0.008 |
| Machine table |
|
|
|
| Table size (length) |
mm |
2430 |
2430 |
| Table size (width) |
mm |
815 |
1005 |
| Table load max. |
kg |
2700 |
6000 |
| Table tee slots along the X-axis |
number |
5 |
5 |
| Spindle |
|
|
|
| Speed max. |
rpm |
8000 |
8000 |
| Power 40% duty (Fanuc) |
kW |
18.5 (22) |
18.5 (22) |
| Torque 40% duty (Fanuc) |
Nm |
176 (177) |
176 (177) |
| Tool taper (DIN 69871) |
SK |
40 |
40 |
| Tool taper (ANSI) |
ANSI |
40 |
40 |
| Spindle |
|
|
|
| Speed max. |
rpm |
5000 |
5000 |
| Power 40% duty (Fanuc) |
kW |
42 (37) |
42 (37) |
| Torque 40% duty (Fanuc) |
Nm |
642 (610) |
642 (610) |
| Tool taper (DIN 69871) |
SK |
50 |
50 |
| Tool taper (ANSI) |
ANSI |
50 |
50 |
| Feed / Rapid Traverse |
|
|
|
| Feed range X-, Y-, Z-axis |
mm/min |
0 - 20,000 |
0 - 20,000 |
| Rapid traverse X-, Y-, Z-axis |
m/min |
40 |
40 |
| Acceleration X-axis |
m/s2 |
3 |
3 |
| Acceleration Y-, Z-axis |
m/s2 |
4 |
4 |
| Tool Magazin |
|
|
|
| Tool diameter (maximal) SK 40 / SK 50 |
number |
48 / 36 |
48 / 36 |
| Tool diameter (maximal) |
mm |
80 (140) / 100 (175) |
80 (140) / 100 (175) |
| Tool length max. |
mm |
330 / 350 |
330 / 350 |
| Tool weight max. |
kg |
Aug 15 |
Aug 15 |
| Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. |
ca. s |
7.5 / 7.5 |
7.5 / 7.5 |
| Machine installation |
|
|
|
| Space requirements basic machine, L x W x H, approx. |
ca. m |
4.8 x 3.8 x 3.9 |
4.8 x 4.0 x 3.9 |
| Weight approx. |
ca. kg |
16,000 |
17,000 |
| |
|
|
|
| Subject to alterations |
[...] = Option |
|
|
| Vertikal machining center |
model |
FTV 2500 |
FTV 2500+ |
| Working range |
|
|
|
| X-axis |
mm |
2540 |
2540 |
| X-axis, (dual station mode) |
mm |
2 x 920 |
2 x 920 |
| Y-axis |
mm |
815 |
1005 |
| Z-axis |
mm |
800 |
800 |
| Spindle nose to table |
mm |
120-920 [270-1070] |
120-920 [270-1070] |
| Position measuring system, absolute glass scales |
type |
direct |
direct |
| Positioning error A (DIN ISO 230-2) |
mm |
0.008 |
0.008 |
| Machine table |
|
|
|
| Table size (length) |
mm |
3140 |
3140 |
| Table size (width) |
mm |
815 |
1005 |
| Table load max. |
kg |
3750 |
8000 |
| Table tee slots along the X-axis |
number |
5 |
5 |
| Spindle |
|
|
|
| Speed max. |
rpm |
8000 |
8000 |
| Power 40% duty (Fanuc) |
kW |
18.5 (22) |
18.5 (22) |
| Torque 40% duty (Fanuc) |
Nm |
176 (177) |
176 (177) |
| Tool taper (DIN 69871) |
SK |
40 |
40 |
| Tool taper (ANSI) |
ANSI |
40 |
40 |
| Spindle |
|
|
|
| Speed max. |
rpm |
5000 |
5000 |
| Power 40% duty (Fanuc) |
kW |
42 (37) |
42 (37) |
| Torque 40% duty (Fanuc) |
Nm |
642 (610) |
642 (610) |
| Tool taper (DIN 69871) |
SK |
50 |
50 |
| Tool taper (ANSI) |
ANSI |
50 |
50 |
| Feed / Rapid Traverse |
|
|
|
| Feed range X-, Y-, Z-axis |
mm/min |
0 - 20,000 |
0 - 20,000 |
| Rapid traverse X-, Y-, Z-axis |
m/min |
40 |
40 |
| Acceleration X-axis |
m/s2 |
3 |
3 |
| Acceleration Y-, Z-axis |
m/s2 |
4 |
4 |
| Tool Magazin |
|
|
|
| Tool diameter (maximal) SK 40 / SK 50 |
number |
48 / 36 |
48 / 36 |
| Tool diameter (maximal) |
mm |
80 (140) / 100 (175) |
80 (140) / 100 (175) |
| Tool length max. |
mm |
330 / 350 |
330 / 350 |
| Tool weight max. |
kg |
Aug 15 |
Aug 15 |
| Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. |
s |
7.5 / 7.5 |
7.5 / 7.5 |
| Machine installation |
|
|
|
| Space requirements basic machine, L x W x H, approx. |
ca. m |
5.7 x 3.8 x 3.9 |
5.7 x 4.0 x 3.9 |
| Weight approx. |
ca. kg |
16,000 |
19,500 |
| |
|
|
|
| Subject to alterations |
[...] = Option |
|
|
| Vertikal machining center |
model |
FTV 3700 |
FTV 3700+ |
| Working range |
|
|
|
| X-axis |
mm |
3700 |
3700 |
| X-axis, (dual station mode) |
mm |
2 x 1500 |
2 x 1500 |
| Y-axis |
mm |
815 |
1005 |
| Z-axis |
mm |
800 |
800 |
| Spindle nose to table |
mm |
120-920 [270-1070] |
120-920 [270-1070] |
| Position measuring system, absolute glass scales |
type |
direct |
direct |
| Positioning error A (DIN ISO 230-2) |
mm |
0.010 |
0.010 |
| Machine table |
|
|
|
| Table size (length) |
mm |
4300 |
4300 |
| Table size (width) |
mm |
815 |
1005 |
| Table load max. |
kg |
5250 |
10000 |
| Table tee slots along the X-axis |
number |
5 |
5 |
| Spindle |
|
|
|
| Speed max. |
rpm |
8000 |
8000 |
| Power 40% duty (Fanuc) |
kW |
18.5 (22) |
18.5 (22) |
| Torque 40% duty (Fanuc) |
Nm |
176 (177) |
176 (177) |
| Tool taper (DIN 69871) |
SK |
40 |
40 |
| Tool taper (ANSI) |
ANSI |
40 |
40 |
| Spindle |
|
|
|
| Speed max. |
rpm |
5000 |
5000 |
| Power 40% duty (Fanuc) |
kW |
42 (37) |
42 (37) |
| Torque 40% duty (Fanuc) |
Nm |
642 (610) |
642 (610) |
| Tool taper (DIN 69871) |
SK |
50 |
50 |
| Tool taper (ANSI) |
ANSI |
50 |
50 |
| Feed / Rapid Traverse |
|
|
|
| Feed range X-, Y-, Z-axis |
mm/min |
0 - 20,000 |
0 - 20,000 |
| Rapid traverse X-, Y-, Z-axis |
m/min |
40 |
40 |
| Acceleration X-axis |
m/s2 |
3 |
3 |
| Acceleration Y-, Z-axis |
m/s2 |
4 |
4 |
| Tool Magazin |
|
|
|
| Tool diameter (maximal) SK 40 / SK 50 |
number |
48 / 36 |
48 / 36 |
| Tool diameter (maximal) |
mm |
80 (140) / 100 (175) |
80 (140) / 100 (175) |
| Tool length max. |
mm |
330 / 350 |
330 / 350 |
| Tool weight max. |
kg |
Aug 15 |
Aug 15 |
| Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. |
s |
7.5 / 7.5 |
7.5 / 7.5 |
| Machine installation |
|
|
|
| Space requirements basic machine, L x W x H, approx. |
m |
6.9 x 3.8 x 3.9 |
6.9 x 4.0 x 3.9 |
| Weight approx. |
kg |
20,500 |
22,000 |
| |
|
|
|
| Subject to alterations |
[...] = Option |
|
|
| Vertikal machining center |
model |
FTV 5000+ |
| Working range |
|
|
| X-axis |
mm |
5000 |
| X-axis, (dual station mode) |
mm |
- |
| Y-axis |
mm |
1005 |
| Z-axis |
mm |
800 |
| Spindle nose to table |
mm |
120-920 [270-1070] |
| Position measuring system, absolute glass scales |
type |
direct |
| Positioning error A (DIN ISO 230-2) |
mm |
0.010 |
| Machine table |
|
|
| Table size (length) |
mm |
5000 |
| Table size (width) |
mm |
1005 |
| Table load max. |
kg |
10000 |
| Table tee slots along the X-axis |
number |
5 |
| Spindle |
|
|
| Speed max. |
rpm |
8000 |
| Power 40% duty (Fanuc) |
kW |
18.5 (22) |
| Torque 40% duty (Fanuc) |
Nm |
176 (177) |
| Tool taper (DIN 69871) |
SK |
40 |
| Tool taper (ANSI) |
ANSI |
40 |
| Spindle |
|
|
| Speed max. |
rpm |
5000 |
| Power 40% duty (Fanuc) |
kW |
42 (37) |
| Torque 40% duty (Fanuc) |
Nm |
642 (610) |
| Tool taper (DIN 69871) |
SK |
50 |
| Tool taper (ANSI) |
ANSI |
50 |
| Feed / Rapid Traverse |
|
|
| Feed range X-, Y-, Z-axis |
mm/min |
0 - 20,000 |
| Rapid traverse X-, Y-, Z-axis |
m/min |
40 |
| Acceleration X-axis |
m/s2 |
3 |
| Acceleration Y-, Z-axis |
m/s2 |
4 |
| Tool Magazin |
|
|
| Tool diameter (maximal) SK 40 / SK 50 |
number |
48 / 36 |
| Tool diameter (maximal) |
mm |
80 (140) / 100 (175) |
| Tool length max. |
mm |
330 / 350 |
| Tool weight max. |
kg |
Aug 15 |
| Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. |
s |
7.5 / 7.5 |
| Machine installation |
|
|
| Space requirements basic machine, L x W x H, approx. |
m |
??? |
| Weight approx. |
kg |
26,000 |
| |
|
|
| Subject to alterations |
[...] = Option |
|
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