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FTV series

Vertical machining center with fixed table

MAG FTV vertical machining centers deliver flexibility, speed, precision and proven productivity. These best-in-class machines are well-equipped with standard features and are offered with X-axis travels up to 5 meters and a full choice of options to meet 4- and 5-axis part processing needs.

FTVs incorporate a travelling column that contains all axis motions, allowing pendulum loading in cycle to reduce load/unload times and maximising spindle utilisation. The fixed table accommodates heavier loads with no effect on accuracy – as table droop and roll are eliminated – and provides greater capacity for multiple set-ups or components utilising all of the table. 

The main advantages:

  • Large part processing capability
  • Fixed table/travelling column design
  • Highly rigid and dynamic structure provide precision accuracy
  • Choice of tool tapers
  • Fast rapid traverse up to 40 m/min
  • 3-axis with positioning table options for 4- and 5-axis capabilities with rotary table or tilting/rotary table


The FTV series is the ideal manufacturing solution for these industries:

  • Aerospace
  • Mold & die
  • Medical
  • Automotive and truck
  • Construction machines and agricultural
  • General machining
  • Contract machining

Depending on the X-axis range the FTV series is available in the following models:

  • FTV 1200
  • FTV 1800 / FTV 1800+
  • FTV 2500 / FTV 2500+
  • FTV 3700 / FTV 3700+
  • FTV 5000+

Basic Machine

Machine bed

  • With FEM (finite element method) calculated welded steel construction
  • Heavily ribbed, extreme rigid and very compact
  • Many, especially strong transverse ribs form a box construction for excellent stability and rigidity between table and column construction 

Machine table

  • High-capacity fixed cast table
  • For heavy duty machining and big parts
  • High productivity and performance by multi use
  • Low table option for 4th-axis machining or big parts – Table mounted 150 mm lower to the machine base [option]
  • Centre partition for dual load operation [option]

Travelling column

  • Thick-walls, heavily ribbed cast column design with excellent damping characteristics
  • With FEM (finite element method) calculated and optimised
  • Thermosymmetrical build

Digital axis drives

  • Maintenance-free, brushless, digitally controlled three-phase servo motors in completely closed design
  • High working and rapid traverse speeds at constant positioning accuracy of axes
  • 40 m/min rapid traverse 
  • High acceleration 3 m/s² (X-axis), 4 m/s² (Y-, Z-axis)

Guideways

  • Backlash-free, pretensioned roller slides 
  • High rigidity
  • Stick-slip free axis movement
  • Direct, absolute position measuring system with Heidenhain glass scales in all linear axes

Working spindle

  • Choice of tool tapers 
  • Production-optimised speed variants 
  • Wide torque spectrum 
  • With internal coolant supply 
  • Thermostable build 
  • Positive air pressure protection against coolant and dirt

Tool magazine

  • Chain magazine integrated in travelling column
  • 48 tool locations at SK 40, 36 tool locations at SK 50
  • Fast, direct, pick-up type tool change
  • Chain speed 25 m/min

Control

  • GE Fanuc 18i MB
  • Heidenhain iTNC 530 [option]
  • Siemens 840 D pl [option]

Options

Dual Load Operation

  • Table splits in two independent work areas
  • Dual load operation feature enables to load/unload the machine whilst the machine is working on the opposite side 
  • No pallet changer necessary  
  • Table mounted clamping fixtures and 4- or 5-axis units can be used safely on both sides

4- and 5-axis units

The work capacity of the FTV machines extends extremely due to mobile 4- and 5-axis units which can be mounted to the present fixed table. Clamping fixtures can be economized since parts can be machined from several positions in one clamping device. 

The advantages:

  • Complete machining in one setup
  • High performance and accuracy, because no need to move parts to other fixtures and machines  
  • Less clamping fixtures
  • Lower logistic costs
Vertikal machining center model FTV 1200
Working range    
X-axis mm 1220
X-axis, (dual station mode) mm -
Y-axis mm 815
Z-axis mm 800
Spindle nose to table mm 120-920 [270-1070]
Position measuring system, absolute glass scales type direct
Positioning error A (DIN ISO 230-2) mm 0.010
Machine table    
Table size (length) mm 1820
Table size (width) mm 815
Table load max. kg 1800
Table tee slots along the X-axis number 5
Spindle    
Speed max. rpm 8000
Power 40% duty (Fanuc) kW 18.5 (22)
Torque 40% duty (Fanuc) Nm 176 (177)
Tool taper (DIN 69871) SK 40
Tool taper (ANSI) ANSI 40
Spindle    
Speed max. rpm 5000
Power 40% duty (Fanuc) kW 42 (37)
Torque 40% duty (Fanuc) Nm 642 (610)
Tool taper (DIN 69871) SK 50
Tool taper (ANSI) ANSI 50
Feed / Rapid Traverse    
Feed range X-, Y-, Z-axis mm/min 0 – 20,000
Rapid traverse X-, Y-, Z-axis m/min 40
Acceleration X-axis m/s2 3
Acceleration Y-, Z-axis m/s2 4
Tool Magazin    
Tool diameter (maximal) SK 40 / SK 50 number 48 / 36
Tool diameter (maximal) mm 80 (140) / 100 (175)
Tool length max. mm 330 / 350
Tool weight max. kg Aug 15
Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. s 7.5 / 7.5
Machine installation    
Space requirements basic machine, L x W x H, approx. m 4.1 x 3.8 x 3.9
Weight approx. kg 15,000
     
Subject to alterations [...] = option  
Vertikal machining center model FTV 1800 FTV 1800+
Working range      
X-axis mm 1830 1830
X-axis, (dual station mode) mm 2 x 565 2 x 565
Y-axis mm 815 1005
Z-axis mm 800 800
Spindle nose to table mm 120-920 [270-1070] 120-920 [270-1070]
Position measuring system, absolute glass scales type direct direct
Positioning error A (DIN ISO 230-2) mm 0.008 0.008
Machine table      
Table size (length) mm 2430 2430
Table size (width) mm 815 1005
Table load max. kg 2700 6000
Table tee slots along the X-axis number 5 5
Spindle      
Speed max. rpm 8000 8000
Power 40% duty (Fanuc) kW 18.5 (22) 18.5 (22)
Torque 40% duty (Fanuc) Nm 176 (177) 176 (177)
Tool taper (DIN 69871) SK 40 40
Tool taper (ANSI) ANSI 40 40
Spindle      
Speed max. rpm 5000 5000
Power 40% duty (Fanuc) kW 42 (37) 42 (37)
Torque 40% duty (Fanuc) Nm 642 (610) 642 (610)
Tool taper (DIN 69871) SK 50 50
Tool taper (ANSI) ANSI 50 50
Feed / Rapid Traverse      
Feed range X-, Y-, Z-axis mm/min 0 - 20,000 0 - 20,000
Rapid traverse X-, Y-, Z-axis m/min 40 40
Acceleration X-axis m/s2 3 3
Acceleration Y-, Z-axis m/s2 4 4
Tool Magazin      
Tool diameter (maximal) SK 40 / SK 50 number 48 / 36 48 / 36
Tool diameter (maximal) mm 80 (140) / 100 (175) 80 (140) / 100 (175)
Tool length max. mm 330 / 350 330 / 350
Tool weight max. kg Aug 15 Aug 15
Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. ca. s 7.5 / 7.5 7.5 / 7.5
Machine installation      
Space requirements basic machine, L x W x H, approx. ca. m 4.8 x 3.8 x 3.9 4.8 x 4.0 x 3.9
Weight approx. ca. kg 16,000 17,000
       
Subject to alterations [...] = Option    
Vertikal machining center model FTV 2500 FTV 2500+
Working range      
X-axis mm 2540 2540
X-axis, (dual station mode) mm 2 x 920 2 x 920
Y-axis mm 815 1005
Z-axis mm 800 800
Spindle nose to table mm 120-920 [270-1070] 120-920 [270-1070]
Position measuring system, absolute glass scales type direct direct
Positioning error A (DIN ISO 230-2) mm 0.008 0.008
Machine table      
Table size (length) mm 3140 3140
Table size (width) mm 815 1005
Table load max. kg 3750 8000
Table tee slots along the X-axis number 5 5
Spindle      
Speed max. rpm 8000 8000
Power 40% duty (Fanuc) kW 18.5 (22) 18.5 (22)
Torque 40% duty (Fanuc) Nm 176 (177) 176 (177)
Tool taper (DIN 69871) SK 40 40
Tool taper (ANSI) ANSI 40 40
Spindle      
Speed max. rpm 5000 5000
Power 40% duty (Fanuc) kW 42 (37) 42 (37)
Torque 40% duty (Fanuc) Nm 642 (610) 642 (610)
Tool taper (DIN 69871) SK 50 50
Tool taper (ANSI) ANSI 50 50
Feed / Rapid Traverse      
Feed range X-, Y-, Z-axis mm/min 0 - 20,000 0 - 20,000
Rapid traverse X-, Y-, Z-axis m/min 40 40
Acceleration X-axis m/s2 3 3
Acceleration Y-, Z-axis m/s2 4 4
Tool Magazin      
Tool diameter (maximal) SK 40 / SK 50 number 48 / 36 48 / 36
Tool diameter (maximal) mm 80 (140) / 100 (175) 80 (140) / 100 (175)
Tool length max. mm 330 / 350 330 / 350
Tool weight max. kg Aug 15 Aug 15
Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. s 7.5 / 7.5 7.5 / 7.5
Machine installation      
Space requirements basic machine, L x W x H, approx. ca. m 5.7 x 3.8 x 3.9 5.7 x 4.0 x 3.9
Weight approx. ca. kg 16,000 19,500
       
Subject to alterations [...] = Option    
Vertikal machining center model FTV 3700 FTV 3700+
Working range      
X-axis mm 3700 3700
X-axis, (dual station mode) mm 2 x 1500 2 x 1500
Y-axis mm 815 1005
Z-axis mm 800 800
Spindle nose to table mm 120-920 [270-1070] 120-920 [270-1070]
Position measuring system, absolute glass scales type direct direct
Positioning error A (DIN ISO 230-2) mm 0.010 0.010
Machine table      
Table size (length) mm 4300 4300
Table size (width) mm 815 1005
Table load max. kg 5250 10000
Table tee slots along the X-axis number 5 5
Spindle      
Speed max. rpm 8000 8000
Power 40% duty (Fanuc) kW 18.5 (22) 18.5 (22)
Torque 40% duty (Fanuc) Nm 176 (177) 176 (177)
Tool taper (DIN 69871) SK 40 40
Tool taper (ANSI) ANSI 40 40
Spindle      
Speed max. rpm 5000 5000
Power 40% duty (Fanuc) kW 42 (37) 42 (37)
Torque 40% duty (Fanuc) Nm 642 (610) 642 (610)
Tool taper (DIN 69871) SK 50 50
Tool taper (ANSI) ANSI 50 50
Feed / Rapid Traverse      
Feed range X-, Y-, Z-axis mm/min 0 - 20,000 0 - 20,000
Rapid traverse X-, Y-, Z-axis m/min 40 40
Acceleration X-axis m/s2 3 3
Acceleration Y-, Z-axis m/s2 4 4
Tool Magazin      
Tool diameter (maximal) SK 40 / SK 50 number 48 / 36 48 / 36
Tool diameter (maximal) mm 80 (140) / 100 (175) 80 (140) / 100 (175)
Tool length max. mm 330 / 350 330 / 350
Tool weight max. kg Aug 15 Aug 15
Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. s 7.5 / 7.5 7.5 / 7.5
Machine installation      
Space requirements basic machine, L x W x H, approx. m 6.9 x 3.8 x 3.9 6.9 x 4.0 x 3.9
Weight approx. kg 20,500 22,000
       
Subject to alterations [...] = Option    
Vertikal machining center model FTV 5000+
Working range    
X-axis mm 5000
X-axis, (dual station mode) mm -
Y-axis mm 1005
Z-axis mm 800
Spindle nose to table mm 120-920 [270-1070]
Position measuring system, absolute glass scales type direct
Positioning error A (DIN ISO 230-2) mm 0.010
Machine table    
Table size (length) mm 5000
Table size (width) mm 1005
Table load max. kg 10000
Table tee slots along the X-axis number 5
Spindle    
Speed max. rpm 8000
Power 40% duty (Fanuc) kW 18.5 (22)
Torque 40% duty (Fanuc) Nm 176 (177)
Tool taper (DIN 69871) SK 40
Tool taper (ANSI) ANSI 40
Spindle    
Speed max. rpm 5000
Power 40% duty (Fanuc) kW 42 (37)
Torque 40% duty (Fanuc) Nm 642 (610)
Tool taper (DIN 69871) SK 50
Tool taper (ANSI) ANSI 50
Feed / Rapid Traverse    
Feed range X-, Y-, Z-axis mm/min 0 - 20,000
Rapid traverse X-, Y-, Z-axis m/min 40
Acceleration X-axis m/s2 3
Acceleration Y-, Z-axis m/s2 4
Tool Magazin    
Tool diameter (maximal) SK 40 / SK 50 number 48 / 36
Tool diameter (maximal) mm 80 (140) / 100 (175)
Tool length max. mm 330 / 350
Tool weight max. kg Aug 15
Chip-to-chip time, tools up to 6 kg (VDI 2852), approx. s 7.5 / 7.5
Machine installation    
Space requirements basic machine, L x W x H, approx. m ???
Weight approx. kg 26,000
     
Subject to alterations [...] = Option  
ID:669