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Advantages

  • Mobile workpiece (jig boring machine principle)
  • Long and heavy tools
  • Configurable axis dynamic with ball screw or linear drive
  • Manual floor operation and automatic top or front loading
  • Configurable process optimization (HSK 63 or HSK 100, dual axis drive, dry or wet machining)
  • Low energy and fluids consumption
  • Direct loading or pallet changer

 

 

Technical Data

     
CNC Unit and Machining Center     Specht 500
       
Work Area X - axis mm 630
  Y - axis mm 630
  Z - axis mm 860 / 900
  B-axis load max. kg 500 / 600
  A-axis load kg 500
  B / A-axis load kg 250
Axis Speed X -, Y -, Z -axis m/min 60 (120)
  B-, A-, B/A-axis speed rpm 80
Axis Acceleration X -, Y -, Z -axis max. m/s² 6 / 10 (15)
Tool Magazine Storage capacity amount disk 40 (HSK 63) / 26 (HSK 100)
      chain 72 (HSK 63) / 54 (HSK 100)
  Tool length max. mm 550
  Linear drive chip-to-chip-time t1 nach VDI 2852 s 2,7-3,3 (HSK 63) 3,3-3,9 (HSK 100)
  Ball screw drive chip-to-chip-time t1 nach VDI 2852 s 3,2-3,8 (HSK 63) 3,8-4,4 (HSK 100)
Machine dimensions (Doors closed) Machine width, disctype-/ chaintypemagazine mm 1800 / 2400
  Machine length mm 5260 / 5860
  Machine height (disc/chain) mm 3250 / 3360
  Total weight without workpiece/ tools kg 12 000 - 14 000

Applications

The most important quality of today’s modern production system is flexibility. There are different reasons for this: ongoing change in the production markets as well as vast differences in personnel costs, which become a big challenge in a global context. Modern production systems should be designed to exhaust all of the advantages of a particular country in the pursuit of lower production/product costs. Modularity and configurability are the key features of such systems. With the new SPECHT®-Series, MAG Powertrain sets standards of configurability, providing for:

  • Highest production quality
  • Best reliability
  • Low investment and maintenance costs

 

Automation

The demand for sequential systems is increasing due to the fast growth rate in the “Emerging Markets”. These systems are predominantly loaded with floor-mounted workpiece transport equipment and can also be loaded manually.
The parallel systems with machine redundancy in one process step are
characterized by a higher degree of efficiency (OEE) and are still being loaded through a loading gantry with linear stroke axes or robot arms. This allows access to the machine from all sides. Separate machine modules can be switched-off from automatic operation without affecting the ongoing production.






Parallel process with a linked floor system (mobile tray) and manual loading
and unloading of the machine



Multi-machine operation using a robot in Parallel and sequential process is possible. Machine loading is from the front.



Gantry loading with a mobile robot (suspended or stationary) through the roof hatch of the machine is possible.

Success Stories

GM, Pune, Indien
Flexible  Production Line
Cylinder Block I4,
(1.0/1.3L SDE & 1.2/1.4L B-DOHC)
Material: CI

Parallel System with AdapterPlates
Manual load and unload

(13) SPECHT 500, HSK 63
(8) SPECHT 500, HSK 100
(2) SPECHT 600, HSK 100

Control System: FANUC 31i
Wet Machining
Cycle time of the Production
Line 107 sec.
Production: 160.000 / year

Ready for delivery: 2009


BMW AG, Steyr,
Astria

Zylinderkurbelgehäuse
N47C und NG4NF

(1) SPECHT 500
(7) SPECHT 500 DUO

ZKG auf Zapfen,
Nullpunktspannung,
Material: Aluminium

Steuerung Siemens 840D
Kühlmittel: Emulsion
Taktzeit: 132 s (Baustufe 1)
Produktion: 120.000 pro Jahr
Ready for delivery: early in 2010