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Omative Adaptive Control

Real-time Adaptive Control and Monitoring (ACM) fully optimizes the cutting process and significantly reduces cycle times by adjusting the actual feed rate in real-time. The ACM innovative and patented “Expert System“ calculates the optimal feed rate based on continuously measured spindle load combined with actual cutting tool and workpiece material data. By maintaining the maximum permissible load during each cutting operation, ACM systems apply the optimal feed rate, while automatically eliminating tool breakage by reducing the feed rate under excessive load conditions.

Features

Cycle time reduction by automatic real-time feed rate optimization
Tool breakage detection and prevention
Reduction in downtime
Tool condition monitoring
Tool life extension
Dynamic tool protection upon impact and during cutting
Elimination of damage to machine tool, fixture and workpiece
Minimization of manual intervention and human error
Tool overload protection by automatic feed reduction
Production cost savings by optimal utilization of machine & tools and by reducing scrap
Consistent dimensional accuracy through uniform tool deflection by maintaining optimal cutting force on the tool